Type 1 EV Charging Cable — Specification (16A–64A)

1) Product Overview

The Type 1 (SAE J1772) EV charging cable is designed for AC charging applications, commonly used in North America and Japan. It supports 16A to 64A current range (model-dependent) and is suitable for Mode 2 portable chargers and Mode 3 wallbox/public AC chargers. OEM/ODM customization is available for cable length, jacket material, branding, and packaging.

2) Electrical Specifications

• Connector Standard: Type 1 (SAE J1772)

• Charging Type: AC charging cable assembly (Mode 2 / Mode 3 application)

• Rated Current: 16A–64A (model selection)

• Common ratings: 16A / 20A / 24A / 32A / 40A / 48A / 60A(64A)

• Rated Voltage: 110–240V AC (single-phase typical)

• Frequency: 50/60 Hz

• Charging Power (Reference):

• 16A @ 240V: 3.8 kW

• 32A @ 240V: 7.7 kW

• 40A @ 240V: 9.6 kW

• 48A @ 240V: 11.5 kW

• 60A(64A) @ 240V: up to 14.4–15.4 kW (site/EVSE dependent)

• Signal Lines: CP / PP (per J1772 requirements)

3) Cable & Mechanical

• Standard Cable Length: 5 m

• OEM Length Options: 3 m / 4 m / 6 m / 7 m / 10 m / 15 m (custom available)

• Conductor Material: High-purity copper

• Cable Jacket: TPU (standard) / TPE (optional)

• Cable Color: Black (custom colors available)

• Connector Housing: PA66 / PC+ABS (typical)

• Strain Relief: Reinforced anti-bending design for high-duty use

• Typical Plug Insertion Cycles: ≥ 10,000 cycles (typical; model-dependent)

4) Environmental & Protection

• Operating Temperature: -30°C to +50°C (typical; configurable)

• Ingress Protection:

• Plug typically IP54/IP55 when mated (model-dependent)

• UV Resistance: Outdoor-grade jacket option available

• Flame Retardant: Available (market requirement dependent)

5) Compliance & Quality Control

• Standards Reference:

• SAE J1772 (Type 1 connector)

• IEC 61851 (charging system requirements, application dependent)

• Factory Tests (Typical):

• Conductor continuity

• Insulation resistance

• Hi-pot test

• Connector functional/locking verification

• Pull-force and strain relief verification

6) OEM/ODM Customization

• Current rating selection (16A–64A)

• Cable length, cable OD, jacket material (TPU/TPE), cable print marking

• Logo/branding on handle + label design

• Color customization for cable and handle

• Packaging: bulk / branded retail box / custom cartons

7) Typical Applications

• Home Level 1 / Level 2 AC charging (portable charger or wallbox)

• Commercial AC charging stations (tethered cable supply)

• EVSE manufacturers and distributors (OEM cable assemblies)

Tags: ev charge cable